Thermoplastic Splints Market Size is valued at US$ 1.35 Bn in 2025 and is predicted to reach US$ 2.41 Bn by the year 2034 at an 6.6% CAGR during the forecast period for 2025-2034.
Thermoplastic splints are widely used in rehabilitation because they can be molded directly to a patient’s limb, giving a precise and comfortable fit. Clinicians rely on them to support fractures, stabilize injured joints, and manage soft-tissue strains without adding unnecessary bulk. They are also helpful in postoperative care, where controlled immobilization helps tissues heal steadily.
In hand therapy, these splints assist in correcting contractures, guiding finger alignment, and maintaining functional positions during recovery. Their lightweight nature, adjustability, and ability to be reheated for modifications make them practical tools for long-term rehabilitation and everyday patient use. The global thermoplastic splints market is expanding due to the increasing prevalence of musculoskeletal disorders worldwide
The growing incidence of sports injuries, accidents, and orthopedic disorders is another element propelling the thermoplastic splints market. The Thermoplastic Splints market is expanding because reasing awareness of patient-centric care and advancements in thermoplastic technology are influencing the development of innovative splint designs. According to a National Center for Health Statistics study, an estimated 8.6 million Americans visit emergency departments annually as a result of injuries.
However, strict medical device regulations, as well as the difficulty and expense of producing and distributing thermoplastic splints are some of the obstacles impeding the growth of the thermoplastic splints sector. Over the course of the forecast period, opportunities for the Thermoplastic Splints market will be created by growing awareness regarding advanced medical treatments.
Some of the Key Players in Thermoplastic Splints Market:
· Allard Inteational
· Bird & Cronin
· Arden Medikal
· Bauerfeind
· Aircast
· Ottobock
· Breg
· Cascade Dafo
· Corflex
· United Ortho
· Conwell Medical
· DonJoy
· Dr. Med
· Lohmann & Rauscher
· BORT Medical
· Medpack Swiss Group
· Thuasne
· Trulife
· North Coast Medical
The thermoplastic splints market is segmented by type of thermoplastic material, application area, design type, patient demographics, and distribution channel. By type of thermoplastic material, the market is segmented into polycaprolactone (PCL), polyvinyl chloride (PVC), polyethylene (PE), and thermoplastic elastomers (TPE). By application area, the market is segmented into orthopedics, pediatrics, rehabilitation, and sports medicine. By design type, the market is segmented into custom-made splints, pre-fabricated splints, adjustable splints, and static and dynamic splints. By patient demographics, the market is segmented into pediatric patients, adult patients, geriatric patients, and special needs patients. By distribution channel, the market is segmented into hospitals and clinics, pharmacies and drug stores, online retailers, and direct sales to healthcare providers.
The polycaprolactone (PCL) segment led the thermoplastic splints market in 2024. This convergence is fueled by providing a balance of strength, flexibility, and ease of molding that physicians trust during rehabilitation, polycaprolactone (PCL). Its ability to maintain form makes it dependable for long-term support, and its low melting point enables therapists to quickly construct splints without causing discomfort to patients. The material is superior to other thermoplastic choices due to its reliable performance, broad availability, and compatibility with both straightforward and intricate splint designs.
The orthopedics segment represents the largest and fastest-growing application area for thermoplastic splints. This dominance is driven by their extensive use in managing fractures, tendon injuries, ligament strains, and providing postoperative stabilization. With rising cases of sports-related trauma, road accidents, and age-associated bone disorders, orthopedic departments increasingly depend on thermoplastic splints for effective and adaptable patient care. These factors collectively reinforce the segment’s leading market share and sustained growth trajectory.
North America dominated the thermoplastic splints market in 2024. The United States is at the forefront of this expansion. This is due to the its robust healthcare system, easy access to rehabilitation services, and early acceptance of cutting-edge orthotic materials, North America is the market leader for thermoplastic splints. are attributed to this. The region sees a high volume of sports injuries, age-related musculoskeletal problems, and post-surgical rehabilitation cases, all of which drive steady demand. Well-trained therapists, better reimbursement systems, and continuous product innovation by local manufacturers further strengthen the region’s dominant market position.
Growing awareness of rehabilitation therapies is driving rapid expansion of the thermoplastic splints market across the Asia-Pacific region, making it the fastest-growing market globally. Rising healthcare investments, coupled with a large patient pool suffering from injuries and chronic orthopedic conditions, are contributing to the region’s strong CAGR. As advanced training and modern splinting technologies become more accessible, hospitals and rehabilitation centers in countries such as China, South Korea, and India are increasingly adopting customized thermoplastic splint materials. These factors collectively reinforce Asia Pacific’s position as the most dynamic and high-growth region in the global thermoplastic splints market.
| Report Attribute | Specifications |
| Market Size Value In 2025 | USD 1.35 Bn |
| Revenue Forecast In 2034 | USD 2.41 Bn |
| Growth Rate CAGR | CAGR of 6.6% from 2025 to 2034 |
| Quantitative Units | Representation of revenue in US$ Bn and CAGR from 2025 to 2034 |
| Historic Year | 2021 to 2024 |
| Forecast Year | 2025-2034 |
| Report Coverage | The forecast of revenue, the position of the company, the competitive market structure, growth prospects, and trends |
| Segments Covered | By Type of Thermoplastic Material, By Application Area, By Design Type, By Patient Demographics, By Distribution Channel, and By Region |
| Regional Scope | North America; Europe; Asia Pacific; Latin America; Middle East & Africa |
| Country Scope | U.S.; Canada; Germany; The UK; France; Italy; Spain; Rest of Europe; China; Japan; India; South Korea; Southeast Asia; Rest of Asia Pacific; Brazil; Argentina; Mexico; Rest of Latin America; GCC Countries; South Africa; Rest of the Middle East and Africa |
| Competitive Landscape | Allard Inteational, Bird & Cronin, Arden Medikal, Bauerfeind, Aircast, Ottobock, Breg, Cascade Dafo, Corflex, United Ortho, Conwell Medical, DonJoy, Dr. Med, Lohmann & Rauscher, BORT Medical, Medpack Swiss Group, Thuasne, Trulife, and North Coast Medical |
| Customization Scope | Free customization report with the procurement of the report, Modifications to the regional and segment scope. Geographic competitive landscape. |
| Pricing and Available Payment Methods | Explore pricing alternatives that are customized to your particular study requirements. |
Chapter 1. Methodology and Scope
1.1. Research Methodology
1.2. Research Scope & Assumptions
Chapter 2. Executive Summary
Chapter 3. Global Thermoplastic Splints Market Snapshot
Chapter 4. Global Thermoplastic Splints Market Variables, Trends & Scope
4.1. Market Segmentation & Scope
4.2. Drivers
4.3. Challenges
4.4. Trends
4.5. Investment and Funding Analysis
4.6. Porter's Five Forces Analysis
4.7. Incremental Opportunity Analysis (US$ MN), 2025-2034
4.8. Competitive Landscape & Market Share Analysis, By Key Player (2024)
4.9. Use/impact of AI on Thermoplastic Splints Market Industry Trends
4.10. Global Thermoplastic Splints Market Penetration & Growth Prospect Mapping (US$ Mn), 2024-2034
Chapter 5. Thermoplastic Splints Market Segmentation 1: By Type, Estimates & Trend Analysis
5.1. Market Share by Type, 2024 & 2034
5.2. Market Size Revenue (US$ Million) & Forecasts and Trend Analyses, 2021 to 2034 for the following Type:
5.2.1. Polycaprolactone (PCL)
5.2.2. Polyvinyl Chloride (PVC)
5.2.3. Polyethylene (PE)
5.2.4. Thermoplastic Elastomers (TPE)
Chapter 6. Thermoplastic Splints Market Segmentation 2: By Design Type, Estimates & Trend Analysis
6.1. Market Share by Design Type, 2024 & 2034
6.2. Market Size Revenue (US$ Million) & Forecasts and Trend Analyses, 2021 to 2034 for the following Design Type:
6.2.1. Custom-made Splints
6.2.2. Pre-fabricated Splints
6.2.3. Adjustable Splints
6.2.4. Static and Dynamic Splints
Chapter 7. Thermoplastic Splints Market Segmentation 3: By Application, Estimates & Trend Analysis
7.1. Market Share by Application, 2024 & 2034
7.2. Market Size Revenue (US$ Million) & Forecasts and Trend Analyses, 2021 to 2034 for the following Application:
7.2.1. Orthopedics
7.2.2. Pediatrics
7.2.3. Rehabilitation
7.2.4. Sports Medicine
Chapter 8. Thermoplastic Splints Market Segmentation 4: By Patient Demographics, Estimates & Trend Analysis
8.1. Market Share by Patient Demographics, 2024 & 2034
8.2. Market Size Revenue (US$ Million) & Forecasts and Trend Analyses, 2021 to 2034 for the following Patient Demographics:
8.2.1. Pediatric Patients
8.2.2. Adult Patients
8.2.3. Geriatric Patients
8.2.4. Special Needs Patients
Chapter 9. Thermoplastic Splints Market Segmentation 5: By Distribution Channel, Estimates & Trend Analysis
9.1. Market Share by Distribution Channel, 2024 & 2034
9.2. Market Size Revenue (US$ Million) & Forecasts and Trend Analyses, 2021 to 2034 for the following Distribution Channel:
9.2.1. Hospitals and Clinics
9.2.2. Pharmacies and Drug Stores
9.2.3. Online Retailers
9.2.4. Direct Sales to Healthcare Providers
Chapter 10. Thermoplastic Splints Market Segmentation 6: Regional Estimates & Trend Analysis
10.1. Global Thermoplastic Splints Market, Regional Snapshot 2024 & 2034
10.2. North America
10.2.1. North America Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Country, 2021-2034
10.2.1.1. US
10.2.1.2. Canada
10.2.2. North America Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Type, 2021-2034
10.2.3. North America Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Design Type, 2021-2034
10.2.4. North America Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Application, 2021-2034
10.2.5. North America Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Component, 2021-2034
10.2.6. North America Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Patient Demographics, 2021-2034
10.2.7. North America Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Distribution Channel, 2021-2034
10.3. Europe
10.3.1. Europe Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Country, 2021-2034
10.3.1.1. Germany
10.3.1.2. U.K.
10.3.1.3. France
10.3.1.4. Italy
10.3.1.5. Spain
10.3.1.6. Rest of Europe
10.3.2. Europe Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Type, 2021-2034
10.3.3. Europe Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Design Type, 2021-2034
10.3.4. Europe Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Application, 2021-2034
10.3.5. Europe Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Patient Demographics, 2021-2034
10.3.6. Europe Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Distribution Channel, 2021-2034
10.4. Asia Pacific
10.4.1. Asia Pacific Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Country, 2021-2034
10.4.1.1. India
10.4.1.2. China
10.4.1.3. Japan
10.4.1.4. Australia
10.4.1.5. South Korea
10.4.1.6. Hong Kong
10.4.1.7. Southeast Asia
10.4.1.8. Rest of Asia Pacific
10.4.2. Asia Pacific Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Type, 2021-2034
10.4.3. Asia Pacific Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Design Type, 2021-2034
10.4.4. Asia Pacific Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Application, 2021-2034
10.4.5. Asia Pacific Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Patient Demographics, 2021-2034
10.4.6. Asia Pacific Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Distribution Channel, 2021-2034
10.5. Latin America
10.5.1. Latin America Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Country, 2021-2034
10.5.1.1. Brazil
10.5.1.2. Mexico
10.5.1.3. Rest of Latin America
10.5.2. Latin America Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Type, 2021-2034
10.5.3. Latin America Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Design Type, 2021-2034
10.5.4. Latin America Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Application, 2021-2034
10.5.5. Latin America Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Patient Demographics, 2021-2034
10.5.6. Latin America Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Distribution Channel, 2021-2034
10.6. Middle East & Africa
10.6.1. Middle East & Africa Wind Turbine Rotor Blade Market Revenue (US$ Million) Estimates and Forecasts by country, 2021-2034
10.6.1.1. GCC Countries
10.6.1.2. Israel
10.6.1.3. South Africa
10.6.1.4. Rest of Middle East and Africa
10.6.2. Middle East & Africa Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Type, 2021-2034
10.6.3. Middle East & Africa Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Design Type, 2021-2034
10.6.4. Middle East & Africa Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Application, 2021-2034
10.6.5. Middle East & Africa Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Patient Demographics, 2021-2034
10.6.6. Middle East & Africa Thermoplastic Splints Market Revenue (US$ Million) Estimates and Forecasts by Distribution Channel, 2021-2034
Chapter 11. Competitive Landscape
11.1. Major Mergers and Acquisitions/Strategic Alliances
11.2. Company Profiles
11.2.1. Lenjoy Comfy Splints
11.2.1.1. Business Overview
11.2.1.2. Key Patient Demographics /Service Overview
11.2.1.3. Financial Performance
11.2.1.4. Geographical Presence
11.2.1.5. Recent Developments with Business Strategy
11.2.2. Allard Inteational
11.2.3. Bird & Cronin
11.2.4. Arden Medikal
11.2.5. Bauerfeind
11.2.6. Aircast
11.2.7. Ottobock
11.2.8. Breg
11.2.9. Cascade Dafo
11.2.10. Corflex
11.2.11. United Ortho
11.2.12. Conwell Medical
11.2.13. DonJoy
11.2.14. Dr. Med
11.2.15. Lohmann & Rauscher
11.2.16. BORT Medical
11.2.17. Medpack Swiss Group
11.2.18. Thuasne
11.2.19. Trulife
11.2.20. North Coast Medical
Thermoplastic Splints Market by Type of Thermoplastic Material
· Polycaprolactone (PCL)
· Polyvinyl Chloride (PVC)
· Polyethylene (PE)
· Thermoplastic Elastomers (TPE)
Thermoplastic Splints Market by Application Area
· Orthopedics
· Pediatrics
· Rehabilitation
· Sports Medicine
Thermoplastic Splints Market by Design Type
· Custom-made Splints
· Pre-fabricated Splints
· Adjustable Splints
· Static and Dynamic Splints
Thermoplastic Splints Market by Patient Demographics
· Pediatric Patients
· Adult Patients
· Geriatric Patients
· Special Needs Patients
Thermoplastic Splints Market by Distribution Channel
· Hospitals and Clinics
· Pharmacies and Drug Stores
· Online Retailers
· Direct Sales to Healthcare Providers
Thermoplastic Splints Market by Region
North America-
· The US
· Canada
Europe-
· Germany
· The UK
· France
· Italy
· Spain
· Rest of Europe
Asia-Pacific-
· China
· Japan
· India
· South Korea
· Southeast Asia
· Rest of Asia Pacific
Latin America-
· Brazil
· Argentina
· Mexico
· Rest of Latin America
Middle East & Africa-
· GCC Countries
· South Africa
· Rest of the Middle East and Africa