EV Contract Manufacturing Market Share & Trends Analysis Report, By Services (Design and Development, Vehicle Assembly, Automotive Electronics, Component Manufacturing), Vehicle Type (Passenger vehicles, Commercial vehicles), By Propulsion Type, By Region, and Segment Forecasts, 2024-2031

Report Id: 2822 Pages: 165 Last Updated: 07 October 2024 Format: PDF / PPT / Excel / Power BI
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The EV Contract Manufacturing Market Size is valued at USD 9.8 Bn in 2023 and is predicted to reach USD 68.5 Bn by the year 2031 at an 27.7% CAGR during the forecast period for 2024-2031.

EV manufacturing

EV Contract Manufacturing is an increasingly crucial strategy for electric vehicle (EV) businesses to address market challenges and maintain competitiveness in a rapidly evolving industry. This approach benefits both early-stage original equipment manufacturers (OEMs) and traditional automakers transitioning to EV production. By outsourcing the manufacturing of specific parts or entire vehicles to third-party manufacturers, companies can leverage specialized expertise, reduce production costs, and increase flexibility. For conventional OEMs, contract manufacturing helps minimize short-term capital expenditures while optimizing production capabilities and capacity. This allows EV companies to scale efficiently and meet growing market demand without significant investment in their manufacturing facilities. Electric vehicle producers can adjust their output levels according to demand through contract manufacturing, saving money on costly infrastructure purchases. This might be especially crucial for new businesses and smaller enterprises that are still expanding and might not have the capital to invest in their production plants. Decreases in indirect manufacturing costs can also be achieved by scalability.

The Battery Electric Vehicle (BEV) segment is expanding rapidly, driven by increasing consumer demand for zero-emission vehicles, government regulations on emissions, and incentives promoting EV adoption. As a result, both established automakers and new entrants need to ramp up production quickly to meet market demand, which often requires outsourcing manufacturing to third parties. The BEV segment is highly competitive, with numerous automakers launching new electric models to capture market share. Contract manufacturing helps companies speed up production timelines and bring vehicles to market more quickly by leveraging the established production capabilities of third-party manufacturers. This is especially beneficial for startups or traditional automakers entering the BEV space, as it allows them to focus on innovation while contract manufacturers handle production scalability.

Competitive Landscape

Some of the Major Key Players in the EV Contract Manufacturing Market are

  • BMW AG
  • BYD Company Ltd.
  • Daimler AG
  • Faraday Future Inc.
  • Fisker Inc.
  • Foxconn Technology Group
  • LG Chem
  • Magna International Inc.
  • Rivian Automotive LLC
  • Stellantis N.V.
  • Valmet Automotive Inc.
  • Other Prominent Players

Market Segmentation

The EV Contract Manufacturing Market is segmented based on the services, vehicle type, and propulsion type. Based on the services, the market is divided into design and development, vehicle assembly, automotive electronics, and component manufacturing. Based on the vehicle type, the market is divided into passenger vehicles and commercial vehicles.  Based on the propulsion type, the market is categorized into battery electric vehicle (BEV), plug-in hybrid electric vehicle (PHEV), and fuel cell electric vehicle (FCEV).

The Vehicle Assembly Segment is Expected to Have the Highest Growth Rate During the Forecast Period

Based on the services, the market is divided into design and development, vehicle assembly, automotive electronics, and component manufacturing. Among these, the vehicle assembly segment is expected to have the highest growth rate during the forecast period. Vehicle assembly involves integrating various components such as the battery, electric drivetrain, chassis, and other essential systems into a functional electric vehicle. This process requires high precision, extensive labor, and advanced manufacturing facilities, making it a key area for outsourcing. As the demand for electric vehicles grows, automakers need to quickly scale production to meet market needs. Contracting out vehicle assembly allows them to expand their production capacity without investing heavily in building or upgrading assembly plants. This is especially important for companies that are launching new models or entering new markets.

The Battery Electric Vehicles (BEVs) Segment Dominates the Market

Based on the vehicle type, the market is divided into passenger vehicles and commercial vehicles. Among these, Battery Electric Vehicles BEVs are leading the transition to electric mobility due to their zero-emission profile, simpler architecture (fewer moving parts compared to PHEVs and FCEVs), and increasing government regulations focused on reducing emissions. The growing market size of BEVs creates a higher demand for contract manufacturing services. Governments globally are increasingly promoting BEVs through incentives, stricter emissions regulations, and investments in charging infrastructure. This has created a robust market for BEVs, pushing automakers to increase production and rely on contract manufacturers to meet growing demand.

Asia-Pacific Has the Largest Market Share During the Forecast Period.

The Asia-Pacific region, especially China and South Korea, dominates the global battery supply chain, which is a critical component for EVs. This cost advantage encourages automakers, including foreign OEMs, to outsource manufacturing to this region. Lower operational costs make the region attractive for contract manufacturing of EV components and complete vehicle assembly. Governments across Asia-Pacific, particularly in China, Japan, and South Korea, have implemented strong policies to promote the development and adoption of electric vehicles. These include subsidies for EV production, incentives for R&D, tax benefits for EV manufacturers, and investments in EV infrastructure.

Recent Developments

  • In Jan 2023, BYD Company Ltd., a Chinese electric vehicle manufacturer, is focusing on the potential growth of the Indian EV market and is looking into contract manufacturing agreements to produce passenger electric vehicles there.
  • In January 2020, General Motors said that it is collaborating with LG Chem to construct a battery cell assembly facility in Ohio, USA. The plant is expected to be among the biggest EV battery cell manufacturing facilities in the world, with an annual production capacity of over 30 gigawatt-hours (GWh).

EV Contract Manufacturing Market Report Scope

Report Attribute Specifications
Market Size Value In 2023 USD 9.8 Bn
Revenue Forecast In 2031 USD 68.5 Bn
Growth Rate CAGR CAGR of 27.7% from 2024 to 2031
Quantitative Units Representation of revenue in US$ Bn and CAGR from 2024 to 2031
Historic Year 2019 to 2023
Forecast Year 2024-2031
Report Coverage The forecast of revenue, the position of the company, the competitive market structure, growth prospects, and trends
Segments Covered By Services, Vehicle Type, and Propulsion Type.
Regional Scope North America; Europe; Asia Pacific; Latin America; Middle East & Africa
Country Scope U.S.; Canada; U.K.; Germany; China; India; Japan; Brazil; Mexico; The UK; France; Italy; Spain; China; Japan; India; South Korea; Southeast Asia; South Korea; South East Asia
Competitive Landscape BMW AG, BYD Company Ltd., Daimler AG, Faraday Future Inc., Fisker Inc., Foxconn Technology Group, LG Chem, Magna International Inc., Rivian Automotive LLC, Stellantis N.V., Valmet Automotive Inc.
Customization Scope Free customization report with the procurement of the report and modifications to the regional and segment scope. Particular Geographic competitive landscape.
Pricing and Available Payment Methods Explore pricing alternatives that are customized to your particular study requirements.

Segmentation of EV Contract Manufacturing market

Global EV Contract Manufacturing Market by Services

  • Design and Development
  • Vehicle Assembly
  • Automotive Electronics
  • Component Manufacturing

ev contract manufacturing

Global EV Contract Manufacturing Market – By Vehicle Type

  • Passenger vehicles
  • Commercial vehicles

Global EV Contract Manufacturing Market – By Propulsion Type

  • Battery Electric Vehicle (BEV)
  • Plug-In Hybrid Electric Vehicle (PHEV)
  • Fuel Cell Electric Vehicle (FCEV)

Global EV Contract Manufacturing Market – By Region

North America-

  • The US
  • Canada
  • Mexico

Europe-

  • Germany
  • The UK
  • France
  • Italy
  • Spain
  • Rest of Europe

Asia-Pacific-

  • China
  • Japan
  • India
  • South Korea
  • Southeast Asia
  • Rest of Asia Pacific

Latin America-

  • Brazil
  • Argentina
  • Rest of Latin America

 Middle East & Africa-

  • GCC Countries
  • South Africa
  • Rest of the Middle East and Africa

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Research Design and Approach

This study employed a multi-step, mixed-method research approach that integrates:

  • Secondary research
  • Primary research
  • Data triangulation
  • Hybrid top-down and bottom-up modelling
  • Forecasting and scenario analysis

This approach ensures a balanced and validated understanding of both macro- and micro-level market factors influencing the market.

Secondary Research

Secondary research for this study involved the collection, review, and analysis of publicly available and paid data sources to build the initial fact base, understand historical market behaviour, identify data gaps, and refine the hypotheses for primary research.

Sources Consulted

Secondary data for the market study was gathered from multiple credible sources, including:

  • Government databases, regulatory bodies, and public institutions
  • International organizations (WHO, OECD, IMF, World Bank, etc.)
  • Commercial and paid databases
  • Industry associations, trade publications, and technical journals
  • Company annual reports, investor presentations, press releases, and SEC filings
  • Academic research papers, patents, and scientific literature
  • Previous market research publications and syndicated reports

These sources were used to compile historical data, market volumes/prices, industry trends, technological developments, and competitive insights.

Secondary Research

Primary Research

Primary research was conducted to validate secondary data, understand real-time market dynamics, capture price points and adoption trends, and verify the assumptions used in the market modelling.

Stakeholders Interviewed

Primary interviews for this study involved:

  • Manufacturers and suppliers in the market value chain
  • Distributors, channel partners, and integrators
  • End-users / customers (e.g., hospitals, labs, enterprises, consumers, etc., depending on the market)
  • Industry experts, technology specialists, consultants, and regulatory professionals
  • Senior executives (CEOs, CTOs, VPs, Directors) and product managers

Interview Process

Interviews were conducted via:

  • Structured and semi-structured questionnaires
  • Telephonic and video interactions
  • Email correspondences
  • Expert consultation sessions

Primary insights were incorporated into demand modelling, pricing analysis, technology evaluation, and market share estimation.

Data Processing, Normalization, and Validation

All collected data were processed and normalized to ensure consistency and comparability across regions and time frames.

The data validation process included:

  • Standardization of units (currency conversions, volume units, inflation adjustments)
  • Cross-verification of data points across multiple secondary sources
  • Normalization of inconsistent datasets
  • Identification and resolution of data gaps
  • Outlier detection and removal through algorithmic and manual checks
  • Plausibility and coherence checks across segments and geographies

This ensured that the dataset used for modelling was clean, robust, and reliable.

Market Size Estimation and Data Triangulation

Bottom-Up Approach

The bottom-up approach involved aggregating segment-level data, such as:

  • Company revenues
  • Product-level sales
  • Installed base/usage volumes
  • Adoption and penetration rates
  • Pricing analysis

This method was primarily used when detailed micro-level market data were available.

Bottom Up Approach

Top-Down Approach

The top-down approach used macro-level indicators:

  • Parent market benchmarks
  • Global/regional industry trends
  • Economic indicators (GDP, demographics, spending patterns)
  • Penetration and usage ratios

This approach was used for segments where granular data were limited or inconsistent.

Hybrid Triangulation Approach

To ensure accuracy, a triangulated hybrid model was used. This included:

  • Reconciling top-down and bottom-up estimates
  • Cross-checking revenues, volumes, and pricing assumptions
  • Incorporating expert insights to validate segment splits and adoption rates

This multi-angle validation yielded the final market size.

Forecasting Framework and Scenario Modelling

Market forecasts were developed using a combination of time-series modelling, adoption curve analysis, and driver-based forecasting tools.

Forecasting Methods

  • Time-series modelling
  • S-curve and diffusion models (for emerging technologies)
  • Driver-based forecasting (GDP, disposable income, adoption rates, regulatory changes)
  • Price elasticity models
  • Market maturity and lifecycle-based projections

Scenario Analysis

Given inherent uncertainties, three scenarios were constructed:

  • Base-Case Scenario: Expected trajectory under current conditions
  • Optimistic Scenario: High adoption, favourable regulation, strong economic tailwinds
  • Conservative Scenario: Slow adoption, regulatory delays, economic constraints

Sensitivity testing was conducted on key variables, including pricing, demand elasticity, and regional adoption.

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Frequently Asked Questions

The EV Contract Manufacturing Market Size is valued at USD 9.8 Bn in 2023 and is predicted to reach USD 68.5 Bn by the year 2031

The EV Contract Manufacturing Market is expected to grow at an 27.7% CAGR during the forecast period for 2024-2031.

BMW AG, BYD Company Ltd., Daimler AG, Faraday Future Inc., Fisker Inc., Foxconn Technology Group, LG Chem, Magna International Inc., Rivian Automotive
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