Unit Dose Packaging Market Share & Trends Analysis Report, By Form (Liquid, Solid, Powder, Gel), By Material Type (Plastic, Glass, Paper, Aluminium), By Product Type (Blister Pack, Sachets & Strip Packs, Ampoules & Vials, Other, Product Types), By End-use Industry, By Region, and Segment Forecasts, 2024-2031

Report Id: 2821 Pages: 172 Last Updated: 22 October 2024 Format: PDF / PPT / Excel / Power BI
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The Unit Dose Packaging Market Size is valued at USD 27.2 Bn in 2023 and is predicted to reach USD 49.1 Bn by the year 2031 at an 7.9% CAGR during the forecast period for 2024-2031.

unit dose packaging

Unit dose packaging simplifies drug administration by helping patients stick to their treatment schedules. Providing pre-measured doses with clear instructions lowers the risk of error and increases compliance. This packaging solution streamlines the process of administering and dispensing pharmaceuticals in healthcare settings, improving accuracy and efficiency. Medical professionals can deliver drugs rapidly without having to spend time sorting pill boxes or estimating dosages, which reduces the potential for dispensing errors. Each dose is labeled with critical information, such as the medication's name, potency, and expiration date, to improve accountability and traceability.

A report by the India Brand Equity Foundation (IBEF) in June 2021 highlighted that India's pharmaceutical industry supplies over 50% of the world's demand for various vaccines, 40% of the generic drug demand in the United States, and more than 25% of all medications in the United Kingdom. This strong global presence is supported by increased research and development (R&D) expenditures, enabling manufacturers to create innovative unit-dose packaging solutions with unique features, functions, and advantages. By leveraging advanced materials, technologies, and design principles, companies can differentiate themselves in the market and adapt to evolving consumer preferences and industry trends.

These innovative packaging designs may include tamper-evident seals, child-resistant closures, dose-tracking devices, and enhanced usability, improving product safety, convenience, and user experience. R&D efforts in unit-dose packaging focus on meeting the stringent regulations and quality standards set by government agencies and trade organizations. Consequently, the rise in research and development activities is a key driver of growth in the pharmaceutical unit-dose packaging market.

Competitive Landscape

Some of the Major Key Players in the Unit Dose Packaging Market are

  • Pfizer Inc.
  • Amcor Plc
  • Corning Incorporated
  • West Pharmaceutical Services
  • Stevanato Group
  • Gerresheimer Ag
  • Schott
  • Nipro Corporation
  • Constantia Flexibles
  • Klockner Pentaplast
  • Sonic Packaging Industries Inc.
  • Sharp Services, Llc
  • Tekni-Plex, Inc.
  • Thermo-Pak Co. Inc.
  • Aphena Pharma Solutions
  • Pacific Vial Manufacturing Inc.
  • Health Care Logistics, Inc.
  • Ultra Seal Corporation
  • Safecore Health
  • Unit Pack Company Inc
  • Jones Healthcare Group
  • Ropack Inc.
  • Rx Systems, Inc.
  • James Alexander Corporation
  • Pharmacy Automation Supplies
  • Catalent Inc
  • Adelphi Healthcare Packaging
  • Berry Global Inc
  • Aptar Group Inc
  • BD (Becton, Dickinson and Company)
  • MediSafe
  • Omnicare Inc.
  • AccuStar Packaging
  • Schaefer Technologies Inc.
  • Pharmapack
  • Paragon Healthcare
  • Lonza
  • Trellis Pharma
  • Systech International
  • Vetter Pharma-Fertigung GmbH & Co. KG

Market Segmentation

The Unit Dose Packaging Market is segmented based on the technology application, and end-user. Based on the Form, the market is divided into liquid, solid, powder, and gel. Based on the material type, the market is divided into plastic, glass, paper, and aluminium. Based on the product type, the market is divided into blister packs, sachets & strip packs, ampoules & vials, and other, product types. Based on the end-use industry, the market is divided into pharmaceuticals, cosmetic & personal care, and nutraceuticals.

The Liquid Segment is Expected to Have the Highest Growth Rate During the Forecast Period

Based on the Form, the market is divided into liquid, solid, powder, and gel. Among these, the liquid segment is expected to have the highest growth rate during the forecast period. Liquid medications are commonly used across various therapeutic areas, including syrups, injectables, eye drops, inhalers, and vaccines. The versatility of liquid medications contributes to their dominant presence in the market. The rising demand for injectable drugs, biologics, and vaccines has significantly increased the use of liquid unit dose packaging, especially with the growing focus on personalized medicine and precision dosing.  Liquid medications are more susceptible to contamination and degradation compared to solid forms.

Unit dose packaging, which provides single-use, sealed doses, helps maintain the sterility and integrity of the medication, especially in the case of sensitive pharmaceuticals like injectables and ophthalmic solutions. Regulatory bodies impose strict guidelines on the packaging of liquid medications to ensure safety, sterility, and compliance. Unit dose packaging meets these stringent requirements by providing sealed, tamper-evident, and properly labeled doses.

The Blister Pack Segment Dominates the Market

Based on the product type, the market is divided into blister packs, sachets & strip packs, ampoules & vials, and other, product types. Among these, the blister pack segment dominates the market. Blister packs are used for a wide variety of medications, particularly for oral solid doses like tablets and capsules. They can also be used for liquid-filled capsules and certain other forms of medications, making them adaptable to different needs. Blister packs are compact, lightweight, and easy to carry, making them ideal for patient use, particularly for on-the-go consumption. They also offer a clear visual of the medication, which helps with patient compliance. Blister packs provide strong protection against external factors such as moisture, air, and contaminants, helping to preserve the medication’s potency and extend its shelf life. The individually sealed compartments ensure that each dose remains untouched until use, reducing the risk of contamination. Blister packaging is inherently tamper-evident, offering visible signs of any attempted tampering, which enhances product safety and compliance with regulatory requirements.

North America Has the Largest Market Share During the Forecast Period.

North America is home to several major pharmaceutical companies that invest heavily in innovative drug development and packaging solutions. The pharmaceutical sector's focus on patient safety, drug integrity, and regulatory compliance supports the dominance of unit dose packaging in the region. The region has a high demand for both over-the-counter (OTC) and prescription drugs due to the aging population, high incidence of chronic diseases, and a large healthcare-seeking population. Unit dose packaging is ideal for precise and safe medication administration, making it highly suitable for the growing pharmaceutical market. The U.S. FDA (Food and Drug Administration) and other regulatory agencies in North America impose stringent regulations on drug packaging to ensure safety, traceability, and tamper-evidence. Unit dose packaging helps meet these regulations by providing pre-measured doses with proper labeling and tamper-evident features. Healthcare providers in North America emphasize patient safety, and unit dose packaging reduces medication errors, contamination risks, and dosage confusion, making it a preferred choice in the region.

Recent Developments:

  • In April 2024, Pfizer Inc. introduced a new 10 mg/10 mL (1 mg/mL) single-dose bottle of Idamycin PFS (idarubicin hydrochloride injection). Strong shatter resistance is provided by its reinforced PVC bottom, allowing for safe handling in delicate situations. In healthcare settings, the design's clarity and transparency facilitate confident and accurate handling by allowing for simple observation.
  • In Sept 2024, BD (Becton, Dickinson, and Company), a leading global medical technology company, announced the commercial release of the BD Neopak™ XtraFlow™ Glass Prefillable Syringe and the latest capacity expansion of the BD Neopak™ Glass Prefillable Syringe platform to serve the growing market for biologic therapies.
  • In Oct 2023, Gerresheimer Gx Solutions has developed packaging solutions for sophisticated injectable medications. The main packaging option for injectable pharmaceuticals that are sensitive is being developed by Gerresheimer Gx Solutions. The company combined knowledge in the specialist group called Gx Solutions.

Unit Dose Packaging Market Report Scope

Report Attribute Specifications
Market Size Value In 2023 USD 27.2 Bn
Revenue Forecast In 2031 USD 49.1 Bn
Growth Rate CAGR CAGR of 7.9% from 2024 to 2031
Quantitative Units Representation of revenue in US$ Bn, Volume (KT), and CAGR from 2024 to 2031
Historic Year 2019 to 2023
Forecast Year 2024-2031
Report Coverage The forecast of revenue, the position of the company, the competitive market structure, growth prospects, and trends
Segments Covered Form, Material Type, Product Type, End-use Industry
Regional Scope North America; Europe; Asia Pacific; Latin America; Middle East & Africa
Country Scope U.S.; Canada; U.K.; Germany; China; India; Japan; Brazil; Mexico; The UK; France; Italy; Spain; China; Japan; India; South Korea; Southeast Asia; South Korea; South East Asia
Competitive Landscape Pfizer Inc., Amcor Plc, Corning Incorporated, West Pharmaceutical Services, Stevanato Group, Gerresheimer Ag, Schott, Nipro, Constantia Flexibles, Klockner Pentaplast, Sonic Packaging Industries Inc., Sharp Services, Llc, Tekni-Plex, Inc., Thermo-Pak Co. Inc., Aphena Pharma Solutions, Pacific Vial Manufacturing Inc., Health Care Logistics, Inc., Ultra Seal Corporation, Safecore Health, Unit Pack, Jones Healthcare Group, Ropack Inc., Rx Systems, Inc., James Alexander Corporation, Pharmacy Automation Supplies Catalent Inc, Adelphi Healthcare Packaging, Berry Global Inc, Aptar Group Inc, BD (Becton, Dickinson, and Company), Nemera, MediSafe, Omnicare Inc., AccuStar Packaging, Schaefer Technologies Inc., Pharmapack, Paragon Healthcare, Lonza, Systech International, Vetter Pharma-Fertigung GmbH & Co. KG.
Customization Scope Free customization report with the procurement of the report and modifications to the regional and segment scope. Particular Geographic competitive landscape.
Pricing and Available Payment Methods Explore pricing alternatives that are customized to your particular study requirements.

Segmentation of Unit Dose Packaging Market

Global Unit Dose Packaging Market- By Form

  • Liquid
  • Solid
  • Powder
  • Gel

Unit dose packaging

Global Unit Dose Packaging Market – By Material Type

  • Plastic
    • Polyvinyl Chloride
    • Polyethylene
    • Polypropylene
    • Polyethylene Terephthalate
    • Other Plastic Films
  • Glass
  • Paper & Paper Board
  • Aluminium
  • Other Material Types

 

Global Unit Dose Packaging Market – By Product Type

  • Blister Pack
  • Sachets & Strip Packs
  • Ampoules & Vials
  • Other Product Types

Global Unit Dose Packaging Market – By End-Use Industry

  • Pharmaceuticals
  • Cosmetic & Personal Care
  • Nutraceuticals
  • Other End-Use Industries

Global Unit Dose Packaging Market – By Region

North America-

  • The US
  • Canada
  • Mexico

Europe-

  • Germany
  • The UK
  • France
  • Italy
  • Spain
  • Rest of Europe

Asia-Pacific-

  • China
  • Japan
  • India
  • South Korea
  • Southeast Asia
  • Rest of Asia Pacific

Latin America-

  • Brazil
  • Argentina
  • Rest of Latin America

 Middle East & Africa-

  • GCC Countries
  • South Africa
  • Rest of the Middle East and Africa

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Research Design and Approach

This study employed a multi-step, mixed-method research approach that integrates:

  • Secondary research
  • Primary research
  • Data triangulation
  • Hybrid top-down and bottom-up modelling
  • Forecasting and scenario analysis

This approach ensures a balanced and validated understanding of both macro- and micro-level market factors influencing the market.

Secondary Research

Secondary research for this study involved the collection, review, and analysis of publicly available and paid data sources to build the initial fact base, understand historical market behaviour, identify data gaps, and refine the hypotheses for primary research.

Sources Consulted

Secondary data for the market study was gathered from multiple credible sources, including:

  • Government databases, regulatory bodies, and public institutions
  • International organizations (WHO, OECD, IMF, World Bank, etc.)
  • Commercial and paid databases
  • Industry associations, trade publications, and technical journals
  • Company annual reports, investor presentations, press releases, and SEC filings
  • Academic research papers, patents, and scientific literature
  • Previous market research publications and syndicated reports

These sources were used to compile historical data, market volumes/prices, industry trends, technological developments, and competitive insights.

Secondary Research

Primary Research

Primary research was conducted to validate secondary data, understand real-time market dynamics, capture price points and adoption trends, and verify the assumptions used in the market modelling.

Stakeholders Interviewed

Primary interviews for this study involved:

  • Manufacturers and suppliers in the market value chain
  • Distributors, channel partners, and integrators
  • End-users / customers (e.g., hospitals, labs, enterprises, consumers, etc., depending on the market)
  • Industry experts, technology specialists, consultants, and regulatory professionals
  • Senior executives (CEOs, CTOs, VPs, Directors) and product managers

Interview Process

Interviews were conducted via:

  • Structured and semi-structured questionnaires
  • Telephonic and video interactions
  • Email correspondences
  • Expert consultation sessions

Primary insights were incorporated into demand modelling, pricing analysis, technology evaluation, and market share estimation.

Data Processing, Normalization, and Validation

All collected data were processed and normalized to ensure consistency and comparability across regions and time frames.

The data validation process included:

  • Standardization of units (currency conversions, volume units, inflation adjustments)
  • Cross-verification of data points across multiple secondary sources
  • Normalization of inconsistent datasets
  • Identification and resolution of data gaps
  • Outlier detection and removal through algorithmic and manual checks
  • Plausibility and coherence checks across segments and geographies

This ensured that the dataset used for modelling was clean, robust, and reliable.

Market Size Estimation and Data Triangulation

Bottom-Up Approach

The bottom-up approach involved aggregating segment-level data, such as:

  • Company revenues
  • Product-level sales
  • Installed base/usage volumes
  • Adoption and penetration rates
  • Pricing analysis

This method was primarily used when detailed micro-level market data were available.

Bottom Up Approach

Top-Down Approach

The top-down approach used macro-level indicators:

  • Parent market benchmarks
  • Global/regional industry trends
  • Economic indicators (GDP, demographics, spending patterns)
  • Penetration and usage ratios

This approach was used for segments where granular data were limited or inconsistent.

Hybrid Triangulation Approach

To ensure accuracy, a triangulated hybrid model was used. This included:

  • Reconciling top-down and bottom-up estimates
  • Cross-checking revenues, volumes, and pricing assumptions
  • Incorporating expert insights to validate segment splits and adoption rates

This multi-angle validation yielded the final market size.

Forecasting Framework and Scenario Modelling

Market forecasts were developed using a combination of time-series modelling, adoption curve analysis, and driver-based forecasting tools.

Forecasting Methods

  • Time-series modelling
  • S-curve and diffusion models (for emerging technologies)
  • Driver-based forecasting (GDP, disposable income, adoption rates, regulatory changes)
  • Price elasticity models
  • Market maturity and lifecycle-based projections

Scenario Analysis

Given inherent uncertainties, three scenarios were constructed:

  • Base-Case Scenario: Expected trajectory under current conditions
  • Optimistic Scenario: High adoption, favourable regulation, strong economic tailwinds
  • Conservative Scenario: Slow adoption, regulatory delays, economic constraints

Sensitivity testing was conducted on key variables, including pricing, demand elasticity, and regional adoption.

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Frequently Asked Questions

The Unit Dose Packaging Market Size is valued at USD 27.2 Bn in 2023 and is predicted to reach USD 49.1 Bn by the year 2031

The Unit Dose Packaging Market is expected to grow at an 7.9% CAGR during the forecast period for 2024-2031.

Pfizer Inc., Amcor Plc, Corning Incorporated, West Pharmaceutical Services, Stevanato Group, Gerresheimer Ag, Schott, Nipro, Constantia Flexibles, Klo
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