Packaging Automation Market Size, Share and Growth Analysis 2026 to 2035

Report Id: 1545 Pages: 180 Last Updated: 12 February 2026 Format: PDF / PPT / Excel / Power BI
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Packaging Automation Market Size is valued at USD 89.37 billion in 2025 and is predicted to reach USD 261.33 billion by the year 2035 at a 11.8% CAGR during the forecast period for 2026 to 2035.

Packaging Automation Market  Size, Share & Trends Analysis Report By offering (Solution, Services), automation type (robotic pick & place automation, secondary packaging automation, tertiary & palletizing automation), and industry vehicle (Healthcare, E-commerce & Logistics, food & beverage, automotive), By Region, And Segment Forecasts, 2026 to 2035.

Packaging Automation Market info

Packaging automation is the process of packaging without any human assistance. A brilliant tactic that enables manufacturing or packaging organizations to accomplish more work with fewer resources is to eliminate superfluous employment. Production operations are more productive and efficient thanks to automated devices. Because automated machines are efficient and can cut labor costs and time, manufacturers are increasingly using them to package commodities and products. Automation is being used in the manufacturing sector because of its many advantages, including more flexibility, safer working conditions, rigorous quality, less waste, and inexpensive costs. 

Furthermore, based on the demands of product labeling and presentation needs, the introduction of the programming feature in these machines allows diversity and non-repetitiveness of the duties and activities. The expansion of the packaging automation industry is being constrained by the high development and maintenance costs associated with these devices. The overall price of these machines will rise as a result of the incorporation of cutting-edge technologies and the demand for trained labour.

Additionally, adequate and routine maintenance of the machinery is necessary for their ongoing and regular operation, which adds to the cost. Further, the industry's expansion is being hampered by the government's strict restrictions regarding worker safety when automated packing processes are used. All these factors are anticipated to drive market expansion.

Recent Developments:

  • In August 2022, Maxpack Machinery LLC unveiled Leap by Max pack, a ground-breaking piece of packaging machinery that enables the client to pay overtime. Leap is a product that Maxpack created in response to the growing Buy Now, Pay Later market. Premium packages of the automation gear are offered, and payments can be made over an 18-month period without interest or credit.
  • In May 2022, the TSA 400, a newly created compact tray sealer, was unveiled by ULMA Packaging. It is anticipated that it will be featured at the next IFFA 2022. The TSA 400 is a highly adaptable device, according to the manufacturer, capable of working in SKIN, MAP, LEAFSKINTM, and LEAFMAPTM settings. Due to its small size and high-speed output of only 2.3 meters.

Competitive Landscape:

Some of the major key players in the packaging automation market are

  • Rockwell Automation, Inc.
  • Mitsubishi Electric Corporation
  • Swisslog Holding AG
  • ABB Ltd.
  • Kollmorgen Corporation
  • ULMA Packaging
  • Multivac Group
  • Coesia SpA
  • Emerson Electric Co.
  • Falcon Autotech Private Limited 

Market Segmentation:

The packaging automation market is segmented on the basis of offering, automation type, and industry vehicle. Based on the offering, the market is segmented into solution, wrappers, filling, case sealers & erectors, sleevers & cartoners, markers & labelers, strappers, palletizer and depalletizer, automated mailer systems, case packers, services, consulting, support & maintenance, installation & training. Based on automation type robotic pick & place automation, secondary packaging automation, tertiary & palletizing automation. Based on industry vehicle healthcare & pharmaceuticals, healthcare & pharmaceutical manufacturing companies, contract manufacturing organizations, e-commerce & logistics, e-commerce, contract packaging, logistics companies, food & beverage, automotive, chemical & refinery, aerospace & defense and others.

Based On The Offering, The Solution Segment Is Accounted As A Major Contributor To The Packaging Automation Market

The subcategory of solutions is anticipated to have the biggest market share. Due to the growing significance of minimizing unscheduled downtime through optimized maintenance scheduling and failure prevention, increasing throughput by identifying performance bottlenecks, reducing production and manufacturing defects, and improving overall product quality, this sector of the packaging automation market is expanding. The solution category is anticipated to have the greatest CAGR over the forecast period.

The Robotic Pick & Place Automation Segment Witnessed Growth At A Rapid Rate

The market for packaging automation is anticipated to be dominated by the robotic pick & place automation segment. This market's expansion is attributable to elements like better product handling, variety, and adaptability as compared to traditional automation. It also minimizes the need for manual product loading into a packaging machine. This lowers labor expenses and boosts an industry's production, which justifies the accompanying expense.

In The Region, The Europe Packaging Automation Market Holds A Significant Revenue Share

The European region is anticipated to dominate the market over the forecast period. The rapid adoption of new technology by the general public, the presence of numerous manufacturing industries, and the availability of packaging automation providers in the region are all contributing factors to the market's rapid growth in Europe. These businesses provide a variety of automated packaging systems. Besides, due to the region's expanding use of products and services in the manufacturing, e-commerce, and healthcare sectors, Asia-Pacific is predicted to see a significant CAGR over the projection period. The growing need for packaged goods and beverages in the country, which is projected to be one of the factors driving the adoption of packaging automation in the Asia-Pacific market, makes corrugated packaging even more essential.

Packaging Automation Market Regional Analysis

Packaging Automation Market Report Scope:

Report Attribute Specifications
Market size value in 2025 USD 89.37 billion
Revenue forecast in 2035 USD 261.33 billion
Growth rate CAGR CAGR of 11.8% from 2026 to 2035
Quantitative units Representation of revenue in US$ Million and CAGR from 2026 to 2035
Historic Year 2022 to 2025
Forecast Year 2026-2035
Report coverage The forecast of revenue, the position of the company, the competitive market structure, growth prospects, and trends
Segments covered Offering, Automation Type, And Industry Vehicle
Regional scope North America; Europe; Asia Pacific; Latin America; Middle East & Africa
Country scope U.S.; Canada; U.K.; Germany; China; India; Japan; Brazil; Mexico; The UK; France; Italy; Spain; South Korea; Southeast Asia
Competitive Landscape Rockwell Automation, Inc., Mitsubishi Electric Corporation, Swisslog Holding AG, ABB Ltd., Kollmorgen Corporation, ULMA Packaging, Multivac Group, Coesia SpA.
Customization scope Free customization report with the procurement of the report, Modifications to the regional and segment scope. Particular Geographic competitive landscape.
Pricing and available payment methods Explore pricing alternatives that are customized to your particular study requirements.

Segmentation of the Packaging Automation market-

Packaging Automation market By Offering-

  • Solution
    • Case Sealers & Erectors
    • Wrappers
      • Stretch Wrappers
      • Flow Wrappers
      • Shrink Wrappers
    • Filling
    • Sleevers & Cartoners
    • Markers & Labelers
    • Strappers
    • Palletizer and Depalletize
    • Automated Mailer Systems
    • Case Packers
      • Vertical/Top Load Case Packer
      • Wrap-around Load Case Packer
      • Horizontal/Side Load Case Packer
      • Others
    • Services
      • Consulting
      • Support & Maintenance
      • Installation & Training

packaging automation Market Segmentation Analysis

Packaging Automation market By Automation type-

  • Robotic Pick & Place Automation
  • Secondary Packaging Automation
  • Tertiary & Palletizing Automation

Packaging Automation market By Industry Vehicle-

  • Healthcare & Pharmaceuticals
    • Healthcare & Pharmaceutical Manufacturing Companies
    • Contract Manufacturing Organizations
  • E-commerce & Logistics
    • E-commerce
    • Contract Packaging
    • Logistics Companies
  • Food & Beverage
  • Automotive
  • Chemical & Refinery
  • Aerospace & Defense
  • Others

Packaging Automation market By Region-

North America-

  • The US
  • Canada

Europe-

  • Germany
  • The UK
  • France
  • Italy
  • Spain
  • Rest of Europe

Asia-Pacific-

  • China
  • Japan
  • India
  • South Korea
  • South East Asia
  • Rest of Asia Pacific

Latin America-

  • Brazil
  • Argentina
  • Mexico
  • Rest of Latin America

 Middle East & Africa-

  • GCC Countries
  • South Africa
  • Rest of Middle East and Africa

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Research Design and Approach

This study employed a multi-step, mixed-method research approach that integrates:

  • Secondary research
  • Primary research
  • Data triangulation
  • Hybrid top-down and bottom-up modelling
  • Forecasting and scenario analysis

This approach ensures a balanced and validated understanding of both macro- and micro-level market factors influencing the market.

Secondary Research

Secondary research for this study involved the collection, review, and analysis of publicly available and paid data sources to build the initial fact base, understand historical market behaviour, identify data gaps, and refine the hypotheses for primary research.

Sources Consulted

Secondary data for the market study was gathered from multiple credible sources, including:

  • Government databases, regulatory bodies, and public institutions
  • International organizations (WHO, OECD, IMF, World Bank, etc.)
  • Commercial and paid databases
  • Industry associations, trade publications, and technical journals
  • Company annual reports, investor presentations, press releases, and SEC filings
  • Academic research papers, patents, and scientific literature
  • Previous market research publications and syndicated reports

These sources were used to compile historical data, market volumes/prices, industry trends, technological developments, and competitive insights.

Secondary Research

Primary Research

Primary research was conducted to validate secondary data, understand real-time market dynamics, capture price points and adoption trends, and verify the assumptions used in the market modelling.

Stakeholders Interviewed

Primary interviews for this study involved:

  • Manufacturers and suppliers in the market value chain
  • Distributors, channel partners, and integrators
  • End-users / customers (e.g., hospitals, labs, enterprises, consumers, etc., depending on the market)
  • Industry experts, technology specialists, consultants, and regulatory professionals
  • Senior executives (CEOs, CTOs, VPs, Directors) and product managers

Interview Process

Interviews were conducted via:

  • Structured and semi-structured questionnaires
  • Telephonic and video interactions
  • Email correspondences
  • Expert consultation sessions

Primary insights were incorporated into demand modelling, pricing analysis, technology evaluation, and market share estimation.

Data Processing, Normalization, and Validation

All collected data were processed and normalized to ensure consistency and comparability across regions and time frames.

The data validation process included:

  • Standardization of units (currency conversions, volume units, inflation adjustments)
  • Cross-verification of data points across multiple secondary sources
  • Normalization of inconsistent datasets
  • Identification and resolution of data gaps
  • Outlier detection and removal through algorithmic and manual checks
  • Plausibility and coherence checks across segments and geographies

This ensured that the dataset used for modelling was clean, robust, and reliable.

Market Size Estimation and Data Triangulation

Bottom-Up Approach

The bottom-up approach involved aggregating segment-level data, such as:

  • Company revenues
  • Product-level sales
  • Installed base/usage volumes
  • Adoption and penetration rates
  • Pricing analysis

This method was primarily used when detailed micro-level market data were available.

Bottom Up Approach

Top-Down Approach

The top-down approach used macro-level indicators:

  • Parent market benchmarks
  • Global/regional industry trends
  • Economic indicators (GDP, demographics, spending patterns)
  • Penetration and usage ratios

This approach was used for segments where granular data were limited or inconsistent.

Hybrid Triangulation Approach

To ensure accuracy, a triangulated hybrid model was used. This included:

  • Reconciling top-down and bottom-up estimates
  • Cross-checking revenues, volumes, and pricing assumptions
  • Incorporating expert insights to validate segment splits and adoption rates

This multi-angle validation yielded the final market size.

Forecasting Framework and Scenario Modelling

Market forecasts were developed using a combination of time-series modelling, adoption curve analysis, and driver-based forecasting tools.

Forecasting Methods

  • Time-series modelling
  • S-curve and diffusion models (for emerging technologies)
  • Driver-based forecasting (GDP, disposable income, adoption rates, regulatory changes)
  • Price elasticity models
  • Market maturity and lifecycle-based projections

Scenario Analysis

Given inherent uncertainties, three scenarios were constructed:

  • Base-Case Scenario: Expected trajectory under current conditions
  • Optimistic Scenario: High adoption, favourable regulation, strong economic tailwinds
  • Conservative Scenario: Slow adoption, regulatory delays, economic constraints

Sensitivity testing was conducted on key variables, including pricing, demand elasticity, and regional adoption.

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Frequently Asked Questions

Packaging Automation Market Size is valued at USD 89.37 billion in 2025 and is predicted to reach USD 261.33 billion by the year 2035

Packaging Automation Market expected to grow at 11.8% CAGR during the forecast period for 2026-2035.

Rockwell Automation, Inc., Mitsubishi Electric Corporation, Swisslog Holding AG, ABB Ltd., Kollmorgen Corporation, ULMA Packaging, Multivac Group, Coe

Packaging Automation Market is segmented on the basis of offering, automation type, and industry vehicle. Based on the offering, the market is segmented into solution, wrappers, filling, case sealers & erectors, sleevers & cartoners, markers & labelers, strappers.

Europe region is leading the Packaging Automation Market.
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